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Letting Data Speak!

Case Study

Smart Connected Warehouse Management System for Edible Oil Manufacturer

A leading edible oil manufacturer in India with complex warehouse operations and distribution networks.

About the Client

A leading edible oil manufacturer in India with complex warehouse operations and distribution networks.

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Challenge

The client faced several challenges in managing their warehouse operations:

  • Lack of real-time visibility into inventory levels and warehouse operations

  • Inefficient manual processes for inbound and outbound logistics

  • Difficulty in tracking stock ageing and optimizing dispatch

  • Limited control over equipment and access management

  • Inability to make data-driven decisions due to inadequate reporting and analytics

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Key Results

  • Improved warehouse efficiency by 30% through real-time 2D layout visualization

  • Reduced stock aging by 25% with better inventory management and dispatch optimization

  • Increased equipment utilization by 35% with real-time monitoring and control

  • Enhanced decision-making capabilities, resulting in a 25% improvement in overall operational efficiency

Solution

JashDS implemented a comprehensive Smart Connected Warehouse Management System tailored to the client's needs:

  • Developed a user-friendly interface with secure login and role-based access control

  • Implemented real-time 2D layout visualization for both ground floor and elevated storage areas, providing instant visibility into warehouse operations

  • Created live reporting dashboards for inbound (infeed) and outbound (outfeed) operations, enabling real-time tracking of goods movement

  • Designed a robust stock management system with detailed reports on total stock, SKU-wise inventory, and stock aging

  • Integrated equipment management and control features, including DMS (Delivery Management System) equipment handling and alarm status monitoring

  • Developed a loading bay live status tracker to optimize dispatch operations

  • Implemented comprehensive reporting and analytics tools, including infeed and outfeed statistics, SKU storage details, and ASRS (Automated Storage and Retrieval System) cell location reports

  • Created user and role management systems to ensure proper access control and security

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Technologies Used

  • React.js (for frontend development)

  • Node.js (for backend API development)

  • PostgreSQL (for database management)

  • WebSocket (for real-time data communication)

  • Docker (for containerization and deployment)

  • Tableau or Power BI (for advanced analytics and visualization)

  • Barcode technology (for inventory tracking)

  • IoT sensors (for equipment monitoring)

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